Core Shop Equipments

  • COLD BOX CORE SHOOTER MACHINE
  • SHELL CORE SHOOTER MACHINE
  • SHELL MOULDING MACHINE and SHELL FUSER
  • RESIN COATING MIXER
  • SAND DRIER
  • SAND SIEVER
  • CORE OVEN
 

KELSONS can provide standard models and tailor made core solution to your specific needs using experience gained from large & varied installed base. KELSONS have developed compact machine with multiple parting lines for medium & small jobbing foundries.

PRIME FEATURES ARE

  • Flexibility, productivity, quality, high process reliability and environmental sustainability.
  • Compact & Robust Design, High Dimensional Accuracy
  • PLC control , MMI Interface, Efficient shooting system
  • Horizontal / Vertical & Multi Part Core Boxes compatibility
  • Short Cycle Time

Model- We are having 3 different types of Model

  • Universal System 2. Vertical Parting System 3. Horizontal Parting System Machine ,

KESONS Cold Box Machine Range Start 3 Kg to 50 Kg.

 
 
 
UNIVERSAL SYSTEM COLD BOX CORE SHOOTER MACHINE
   
UNIVERSAL SYSTEM COLD BOX CORE SHOOTER MACHINE UNIVERSAL SYSTEM COLD BOX CORE SHOOTER MACHINE
 
 

COLD BOX CORE SHOOTER MACHINE VERTICAL PARTING - FULLY AUTOMATIC

 
COLD BOX CORE SHOOTER MACHINE VERTICAL PARTING - FULLY AUTOMATIC

Cold Box Core Shooter - Semi Auto/Fully Auto-Universal Horizontal  and Vertical Parting machine

KCBCS-3 KG

KCBCS-7 KG

KCBCS-10 KG

KCBCS-15 KG

KCBCS-25 KG

KCBCS-30 KG

   
 

COLD BOX CORE SHOOTER

 
     
     
     
     
     
     
SHELL CORE SHOOTER MACHINE
 
KELSONS can provide standard models and tailor made core solution to your specific needs using experience gained from large & varied installed base. KELSONS have developed compact machine with multiple parting lines for medium & small jobbing foundries.
 
PRIME FEATURES ARE
 
  • Flexibility, Productivity, Quality, High process reliability and environmental sustainability.
  • Robust Design, High Dimensional Accuracy
  • Heavy-duty bars for core box carriage plates
  • Pneumatic clamping system for two halves of core.
  • Facility of auto repeat cycle operation.
  • Auto/Manual mode selection facility
  • Safety interlocks incorporated in the control system.
  • All movements by means of pneumatic cylinders.
  • PLC control, MMI Interface, Efficient shooting system
 
Model -  We are having different type of Shell Core Shooter Machines.
  1. Shell Core Shooter Vertical Parting Top Shooting Fully Automatic
  2. Shell Core Shooter Horizontal Top Shooting Fully Automatic
  3. Shell Core Shooter Machine Rollover Type - Fully Automatic
  4. Shell Core Shooter Swing Door Type - Fully Automatic
 
 

SHELL CORE SHOOTER VERTICAL PARTING TOP SHOOTING FULLY AUTOMATIC

 
Shell Core Shooter - Vertical Parting Top Shooting KSC-FA- VP- 300x600 KSC- FA-VP- 400x400
KSC- FA-VP- 400x600 KSC-FA- VP-500X600
 
 

 

SHELL CORE SHOOTER HORIZONTAL- TOP SHOOTING - FULLY AUTOMATIC
 
Shell Core Shooter – Horizontal Parting Top Shooting KSC-FA- HP- 400x400 KSC- FA- HP- 400x600
KSC- FA- HP -500x600 KSC-FA- HP- 600X600
 
SHELL CORE SHOOTER MACHINE ROLLOVER TYPE – FULLY AUTOMATIC
 
Shell Core Shooter – Rollover Type KSC-FA- 300x400 KSC- FA-  400x600
KSC- FA-500x700 KSC-FA- 600X600
 

SHELL CORE SHOOTER- SWING DOOR TYPE - FULLY AUTOMATIC

 
SHELL CORE SHOOTER- SWING DOOR TYPE - FULLY AUTOMATIC
Shell Core Shooter – Swing Door Type KCS-FA-SD-600X900 KCS-FA-SD-600X900
 
SHELL SHOOTING HEAD WITH CORE OVEN
 
SHELL SHOOTING HEAD WITH CORE OVEN  
 
 
SHELL MOULDING MACHINE and SHELL FUSER
 

KELSONS can provide standard models and tailor made core solution to your specific needs using experience gained from large & varied installed base. KELSONS have developed compact Single Station and Four Mould Machine with Semi and Fully Automatic for medium & small foundries.

 

PRIME FEATURES

  • Proven sturdy and job rated equipment
  • Heavy-duty plates and sections
  • Spring type-clamping system
  • Built in control system to facilitate various operations.
 

Model- We are having different type of Shell Moulding Machines – Single Station and For four Mould machine Semi and Fully Automatic.

 
 
 

SHELL MOULDING MACHINE – FULLY AUTOMATIC

 
SHELL MOULDING MACHINE – FULLY AUTOMATIC
Shell Moulding Machine 

KSM-FA- 16”x16’’

KSM- FA-20”X20”

KSM- FA-20”X22”

KSM- FA-20”X24”

 

SHELL MOULDING MACHINE - SEMI AUTOMATIC

 
SHELL MOULDING MACHINE - SEMI AUTOMATIC

Shell Moulding Machine 

KSM-SA- 16”x16’’

KSM- SA-20”X20”

KSM- SA-20”X22”

KSM- SA-20”X24”

 
 

SHELL FUZER SUITBALE FOR DIFFERENT MODELS OF SHELL MOULDING MACHINE

 
SHELL FUZER SUITBALE FOR DIFFERENT MODELS OF SHELL MOULDING MACHINE  
 
 
RESIN COATING PLANT
 
This Shell Sand coating unit is used for warm process for preparing free flowing resin coated sand. It is designed to meet any shell moulding requirements. The entire resin coating process is fully automatic and precisely controlled. Control panel of machine is provided with individual timer for each operation which can be easily adjusted to accommodate various types of resins and sands. Hot air is blower through the sand mass for solvent evaporation. Skip Hoist is of special design with low loading height for fast easy loading. Resin and hexa is manually charged into the mixer. Double – Deck vibratory screen prevents reagglomeration and breaks down any lump formation. Lower Screen thoroughly separates sand into individual grains providing maximum mass density. Cooling conveying and collecting unit further cools the resin coated shell sand removes residual solvent which passes through cyclone. RESIN COATING PLANT
 
UNIT CONSIST OF
  • Control panel with P. L. C which operates the auto cycle with fault diagnosis and display of timers, counters etc.
  • Completely enclosed and insulated Mixer with renewable bottom and side plated
  • Skip – Hoist Loader
  • Hot air Unit with Air – Blower.
  • Double – Deck vibratory Screen. Very low noise design with vibrator Motors.
  • Cyclone with rubber lined bend for cooling and conveying coated Sand.
  • Pneumatic controls with Filter regulator, Lubricator, Pressure gauge, Solenoid Valves etc.
  • Automatic Shut off valves on hot air blow, and cyclone,
  • Carbide tipped adjustable mixer blades.
  • Electrical- Control- panel consisting of indicating type Automatic temperature Controller, Timers in P. L. C.  For dry Mix, resin Mix Hot Air Mix star – Delta Starter, Overload Relays for each motor, Contractors, Four Ammeters, Voltmeter, Time delay Relays, Main Switch, MCB for Motors, Heaters, Control circuit Transformer, etc. Completely wired 400/440 Volts AC 3 Ph, 50 Cycles.
 
Model- We are having different Capacity of Resin Coating Mixer – 75 Kg, 150 Kg and 300 Kg.
 
SAND DRIER
 
KELSONS can provide standard models Sand Drier for removing  the Moisture of  incoming silica sand. We are using  imported make burner to control the noise, back pressure, less carbon deposition, Sand Drier include Sand feeding hopper, Rotary drum, Burner, Hose connections and Drive assembly, bottom frame with inbuilt self sand uniform loading System. SAND DRIER
 
ADVANTAGES OF BURNER
 
  • Low Noise
  • Low  or  No Back pressure
  • Very Compact Design
  • Control of flame is precise
  • Adjustable Combustion Head & easy accessible
  • Easy Maintenance of burner, without removing from the drier
  • High performance centrifugal fan hence external blower not required
  • Automatic Air Gate closing
  • Fine fuel atomization complete oil is burned hence oil consumption is less 
  • Less carbon deposition hence Low maintenance
  • No Leakage in burner after turn-off
 
Note:  To get good efficiency of Drier wet Sand loading should be Uniform
Model: We are having different Capacity of SAND DRIER – 500KG, 1T, 2T, 3T, 5T AND 10T
 
SAND DRIER  KSD - 500 KSD – 1000
KSD - 2000 KSD - 3000
KSD-5000 KSD-10000
 
 
 

SAND SIEVERS

 

 

PORTABLE SAND SIEVER
 
CORE OVEN
 
   
ELECTRIC CORE BAKING OVEN
Construction : Casing With Insulation Provided To Minimize Heat Losses. Doors Are Double Walled Insulated To Avoid Heat Leakage’s Air-Cirutlaion Heating Will Be Inter Locked With Fan, Control Panel,  Safety Devices For Door

Sizes Available

5’X4’X3’,
4’X4’X3’,
3’X3’X3’,
2’X2’X2’,
18x”x18”X18”

Also Customized ovens are Available

 

CORE SAND MIXER

 
CORE SAND MIXER
Kelsons make Core Sand Mixer are heavily constructed With suitable Motor and gearbox,  For long and durable life all Mixers  are provided with Stainless Steel Sheet Lining inside main shell, Scraper are brazed with Carbide Tips at Bottom & Side

Note: For Chemical Bounded Sand   this mixer is efficiency is limited to 75-80 % of the full load capacity

Auto Dozing is also available

Batch Capacity 150, 250, 300, 350, 500Kgs. & 1 Ton

 

CORE SAND MIXER
 
 
 
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